CADTech USA

Mechanical Design Learn more

We design for real-world manufacturing.

Our deep-rooted knowledge of fabrication, machining, sheet metal, and weldments ensures that your products are not only innovative but also practical, cost-effective, and built to last. By leveraging cutting-edge CAD, we turn concepts into prototypes and breathe new life into legacy designs by transforming outdated 2D drawings into 3D CAD models. This end-to-end capability allows us to guide your ideas from a simple sketch to a functional, manufacturable reality, de-risking the development process and accelerating your time to market.

Example Applications

Projects Showcase

Product Design Mechanical Prototyping

INDUSTRIAL PRODUCT
DESIGN

Certified Solidworks Expert

Cost Effectiveness of Design

Consideration of Mfg. Process

2D To 3D CAD Conversion

LEGACY CAD
CONVERSION

Convert 2D Drawings to 3D

Hard-Copy Drawings to Digital

Familiar with Various Industries

Sheetmetal and Weldments

SHEETMETAL AND
WELDMENTS

Bend Allowance & K-Factor

Flat-Pattern Drawings

Welded Assembly & Drawings

Pipe Routing and Fabrication

PIPE-ROUTING AND
FABRICATION

Expertise in Pipe-Routing

Understanding in Fabrication

As-Built Conditions

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Industrial Product Design

It begins with a deep understanding of the technical requirements and operational context, leading to a design concept. This is developed into a precise 3D CAD model, where factors like structural integrity, thermal management, and serviceability are analyzed. Detailed drawings with tight tolerances and specific material specifications are created for manufacturing. Optional prototyping is done for functional testing, certification, and ensuring the product can withstand its intended environment before committing to costly tooling and production.

Product Design, Idea to Prototype

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Legacy CAD Conversion

Many companies are locked in legacy systems, sitting on a wealth of invaluable design data in the form of 2D drawings or obsolete 3D files. This legacy data is often incompatible with modern tools and processes, creating a significant resource drain. Our expertise in mechanical design and engineering allow us to retrieve, interpret, and convert outdated designs into modern, usable 3D models. We unlock your legacy data, making it timely and cost-effective to migrate your valuable intellectual property into a contemporary digital environment.

Drawing of part

3D model overlaid on drawing

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Sheetmetal and Weldments

Sheet metal and weldments are fundamental metalworking processes found in countless industrial and everyday products. The design of sheet metal and weldments is a complex discipline integral to countless industries. It requires precise knowledge to ensure manufacturability, strength, and cost-efficiency. Our team brings over two decades of combined experience to every project, delivering designs that are optimized for production and ultimately save you valuable time and resources.

showing weldments behind sheetmetal

Showing sheetmetal

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Pipe Routing and Fabrication

Proper pipe routing is critical, but it cannot be done in a vacuum. Effective pipe routing in the industrial sector requires specialized knowledge of fabrication and machining. A lack of fabrication and machining insight often leads to costly installation failures and redesigns. Our combined expertise in pipe routing and fabrication prevents these problems, ensuring your piping systems are designed for seamless installation, optimal efficiency, and significant cost savings.

Pipe-routing (pipe routing) on a filtration panel

3D Scanning Learn more

We capture reality for digital innovation.

We leverage state-of-the-art, professional-grade 3D scanners to precisely capture the complex geometry of any object, from large-scale structures to intricate components. This allows us to create a perfect digital twin, providing a critical foundation for innovation. By integrating this high-accuracy scan data with our other specialized services, we deliver powerful hybrid solutions that streamline design, accelerate prototyping, and ensure flawless execution—turning physical objects into digital opportunities.

Example Applications

Digitization for 3D Printing

DIGITIZATION FOR
MANUFACTURING

Accurate Capture of Geometry

High-resolution Textures

Manufacturing Flexibility

Scan-to-Inspection Scan to Inspection

HERITAGE AND DIGITAL
PRESERVATION

For Creating Digital Archives

Assist in Artifact Restoration

For Creating Virtual Museums

Heritage and Digital Preservation

DIGITAL TWIN
CREATION

Build Immersive Worlds

Hyper-realistic Characters

For Virtual Reality Experiences

Research and Analysis

RESEARCH AND
ANALYSIS

Long Distance Collaboration

Computer Aided Analysis

Easier way to Share Data

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Digitization for Manufacturing

Unlock agile manufacturing with precision digitization. We transform your physical components into highly accurate digital models, empowering you to choose the best manufacturing method for the job. Whether you need a single prototype via 3D printing, a short run of parts through CNC machining, or a full production line with injection molding, it all starts with a perfect digital foundation. Digitization de-risks production, reduces lead times, and provides the flexibility to adapt to any manufacturing requirement.

Wooden Table digitized for 3D Printing, Top View

Wooden Table digitized for 3D Printing, Front View

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Heritage and Digital Preservation

The enduring preservation of cultural heritage is now achievable through high-precision 3D scanning. By capturing artifacts and artworks with sub-millimeter accuracy and photorealistic texture data, this technology creates a definitive digital archive. These archives not only guarantee that future generations can study and appreciate cultural treasures but also provide curators with an essential tool for meticulous restoration and research.

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Digital Twin Creation

3D scanning is the key to creating hyper-realistic digital twins for the entertainment industry. This technology captures every detail of a physical object, actor, or environment, generating precise 3D models with high-resolution texture data. These authentic digital assets are essential for building immersive worlds, with believable characters, props and environments for blockbuster movies, video games, and virtual reality experiences. By bridging the physical and digital worlds, 3D scanning enables unparalleled creativity and realism, streamlining production and saving valuable time and resources.

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Research and Analysis

Empowering discovery in the field. 3D scanning for research and analysis is an extension of digital preservation that provides researchers with immediate access to critical data. Using portable, high-resolution 3D scanners, precise digital replicas of artifacts or specimens can be captured onsite—wherever that may be. This enables archeologists and paleontologists to instantly share accurate data with laboratories worldwide for advanced analysis, bypassing the challenges of transporting fragile finds and overcoming the limitations of field equipment.

Research and Analysis

Digitization for 3D Printing

3D SCANNERS

Industrial Laser Scanners

High-resolution Textures

Demos and Trainings

Scan-to-Inspection Scan to Inspection

3D SCANNING
SOFTWARE

Scan-to-CAD Software

Inspection Software

CAD Plugins

Heritage and Digital Preservation

ACCESSORIES

3D Scanning Sprays

Laser Scanning Targets

Target Nets and Frames

Research and Analysis

CUSTOM SOLUTIONS

Scan-to-Inspection Solutions

Robotic Solutions

Automated Scan-to-Inspection

Scan-to-CAD Learn more

We transform scanned data into 3D CAD.

We specialize in Scan-to-CAD, a process that converts scanned data to CAD models. By using our advanced in-house 3D scanners, we digitally capture the exact geometry of a physical object. This data becomes the foundation for creating an accurate and editable CAD model, effectively reproducing the original part. Our service extends beyond simple replication; our mechanical design team can then modify and build upon it to further enhance the design.

Example Applications

Legacy and Aftermarket Parts

LEGACY SYSTEMS &
AFTERMARKET PARTS

Parts for Legacy Systems

For Aftermarket Parts

Accurate Reconstructions

Modifying Existing Systems

MODIFYING EXISTING
SYSTEMS

Improve Existing Designs

Extract & Combine Designs

Modify for Other Applications

Bioengineering Applications

BIOENGINEERING
APPLICATIONS

For Orthotics/Prosthetics

Sports Equipment Design

Interfacing to Medical

Packaging and Mold Design

PACKAGING AND MOLD
DESIGN

Organic/Freeform Shapes

Molds for Thermoforming

3D Parting Lines

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Legacy Systems & Aftermarket Parts

We keep legacy equipment running. Our specialized service recreates high-quality aftermarket parts for systems where original components are no longer available or no longer meet operational needs. Using our advanced in-house 3D scanning and Scan-to-CAD expertise, we produce precise digital models of existing parts. Combined with over 20 years of mechanical design experience, we don’t just replicate originals—we improve, adapt, and engineer durable replacements that meet or exceed OEM specifications, ensuring your equipment operates smoothly for years to come.

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Modifying Existing Systems

We enhance and adapt what already works. Our service combines precision 3D scanning and Scan-to-CAD expertise with deep mechanical engineering insight to modify, upgrade, or improve existing parts and components. We ensure every design change integrates seamlessly with your current systems and manufacturing processes. By applying Design for Manufacturing and Assembly (DFMA) principles, we deliver modifications that are not only functional and reliable—but also cost-effective and production-ready.

Scanned Mesh of Hand

Orthotic designed using scanned mesh of hand as a refernce

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Bioengineering Applications

We bridge engineering innovation with life sciences. This specialized application combines our knowledge of engineering with the field of life sciences to solve problems related to biology, health care, sports medicine and related fields. Unlike traditional reverse engineering, we use the organic, freeform scan data as a precise reference framework. This allows us to design intricate products that perfectly conform to complex anatomical geometries, ensuring optimal fit, function, and biocompatibility.

Scanned Mesh of Hand

Orthotic designed using scanned mesh of hand as a refernce

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Packaging and Mold Design

Scan-to-CAD for packaging and mold design primarily focuses on combining 3D scanned parts with freeform or complex organic shapes to CAD primitives to design a mold for use in split-cast molds and molds for thermoforming. We use our Scan-to-CAD knowledge for creating a 3D parting line which is sometimes required if the model cannot be split in one plane for freeform and organic shapes. When appropriate, we further accelerate development by 3D printing or machining accurate physical mold prototypes in-house, delivering functional tooling faster and more cost-effectively.

Mold for Thermoforming

Plastic Thermoformed

Scan-to-Inspection Learn more

We validate reality against design intent.

We use industrial metrology-grade 3D scanners to offer Scan-to-Inspection services and solutions.

Our Scan-to-Inspection service involves inspecting mechanical parts and structures for quality and compliance with industry regulations.

While our Scan-to-Inspection solution is geared towards companies trying to implement their own in-house inspection solutions. We assist companies by advising on the proper Scan-to-Inspection solution and training their personnel.

Example Applications

Custom Solutions

High-resolution 3D Printing

FIRST ARTICLE
INSPECTION (FAI)

Verify Part Quality

Pinpoint Issues Early

Detailed Deviation Reports

Fast-Prototyping Fast Prototyping

BATCH INSPECTION &
TREND ANALYSIS

Data-Driven Oversight

Evaluate Full Production Runs

Monitor Quality Over Time

Preprocessing and Scaling

DAMAGE DETECTION &
REPORTING

Damage Detection on Pipes

Rust & Corrosion Damage

Enhanced Reporting

Bioprinting Medical FDA

AUTOMATED ROBOTIC
INSPECTION SYSTEM

Automated Batch Inspection

Customizable for Any Part Size

Use Any Brand Robotic Arms

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First Article Inspection (FAI)

We verify part quality before mass production begins. Our First Article Inspection service uses high-resolution 3D scanning to compare manufactured parts against their original CAD models, ensuring they meet all design specifications and industry regulations. We provide clear, color-map deviation reports that simplify compliance documentation, pinpoint design or manufacturing issues early, and help you maintain consistent quality—reducing risk, delays, and costly corrections down the line.

CAD model in inspection software

Mesh overlaid on CAD model for inspection (FAI)

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Batch Inspection and Trend Analysis

Go beyond first-article validation with data-driven production oversight. Batch inspection using high-resolution 3D scanning allows evaluation of entire production runs, not just initial samples. Intuitive 3D deviation reports and comprehensive statistical trend analysis – allows part quality to be monitored over time, identify process variations early, predict potential non-conformances, and make informed decisions to optimize manufacturing consistency and reduce scrap rates.

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Damage Detection and Reporting

Identify, quantify, and document damage with precision. High-resolution 3D scanning, can capture the exact condition of components, structures, or assets—detecting even subtle deformations, wear, or impact damage that may be invisible to the naked eye. Using Scan-to-Inspection, detailed 3D deviation reports and annotated visual documentation assist in clearly quantifying damage severity, support insurance claims, inform repair decisions, and help in maintaining safety, compliance, and operational integrity across critical assets.

CAD model in inspection software

Mesh overlaid on CAD model for inspection (FAI)

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Automated Solutions

We deliver rapid, repeatable quality verification powered by automation. Our automated inspection solutions use industrial robotic arms, high-precision 3D laser scanners and metrology-grade inspection software to compare manufactured parts against CAD tolerances with minimal operator intervention for batch inspection. The system generates real-time, standardized color-map deviation reports and can be programmed for automated compliance documentation—dramatically reducing inspection time, eliminating human error, and enabling early detection of manufacturing deviations.

A pre-processed and scaled 3D printed model

Add-on Services Learn more

Roof Inspections

FINITE ELEMENT
ANALYSIS

Structural Integrity

Thermal Analysis

Material Stress Analysis

3D Site Mapping and POI Point of Interest

3D PRINTING

For Existing Customers

Large or Bulk Orders

SLS (HP MJF) and SLA

Technical Inspections

FAST PROTOTYPING

Fast In-House Prototyping

Engineering Materials

Flexible & Elastic Materials

Lidar Scanning

MANUFACTURING &
PROCUREMENT

Advise Manufacturing Process

Assistance in Procurement

End-to-End Support

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Finite Element Analysis

Extend your project's capabilities with our professional Finite Element Analysis (FEA) add-on service. Designed to integrate seamlessly with our mechanical design and Scan-to-CAD services, this add-on provides a fast, cost-effective path to validate product performance and durability without physical testing.

Utilizing advanced simulation software like Ansys, we deliver accurate insights into structural integrity, thermal behavior, and material stress. This is supported by a wide range of material libraries and boundary conditions to meet a vast array of functional requirements.

CAD model in inspection software

Mesh overlaid on CAD model for inspection (FAI)

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3D Printing

Extend your project's capabilities with our professional-grade 3D printing. Designed to integrate seamlessly with our design, scanning, and engineering services, this add-on offers a fast, cost-effective path to high-quality physical prototypes and end-use parts. Utilizing in-house SLA technology, we produce models with exceptionally smooth surfaces and fine details, supported by a wide range of material options to meet functional or visual requirements. This lets us help our customers bridge the gap from digital model to finished part – efficiently and affordably.

Sparse point cloud of a site through photogrammetry

Textured mesh of a site through photogrammetry

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Fast-Prototyping

Accelerate your design process with our seamless in-house rapid prototyping. This service integrates directly with your ongoing product design projects, providing a fast and cost-effective path to physical models. Using our professional 3D printing capabilities, we transform digital concepts into high-quality tactile prototypes—enabling quick validation, functional testing, and iterative design refinement without external delays or complex logistics. Keep your project moving forward faster, with consistent quality and full project continuity.

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Manufacturing and Procurement

We guide your design all the way to production. As an integrated add-on service, we provide expert manufacturing and procurement support to simplify your path from prototype to product. Our team advises on the optimal manufacturing process for your part, connects you with our network of trusted and vetted manufacturers, or can facilitate the manufacturing and procurement on your behalf. This end-to-end support ensures your design is not only innovative but also manufacturable, cost-effective, and delivered to your specifications.

Our Mission: To offer our customers the most efficient solution by employing the full extent of new and current technologies.

At CADTech USA, we have the ability to provide and advise you on the best solution for your particular project. Over the years, our team has acquired know-how in various industries and software, which gives us better insight to specific industry needs. Our main goal is to provide a solution that is cost-effective and time-saving, while guaranteeing exceptional quality.

Products

CADTech USA is proud to partner with technological companies in the 3D scanning, 3D printing and Scan-to-CAD industries around the globe.

Our experience as a 3D scanning and 3D printing solution provider, gives us better insight into how these technologies can be applied in various industries. This acquired know-how is essential in providing the right product and solution for our customers.

Our dedicated support specialists will ensure that you get the most from your 3D scanning investment.

Our Partners

Innovation Meets Digitization

SCANOLOGY is one of the earliest high-tech companies to research and develop handheld 3D visual measurement devices. Leveraging its profound technological prowess, SCANOLOGY has established strategic partnerships with a number of world-class companies and reached cooperation for joint R&D centers and co-development plans with multiple optical metrology companies in Europe.

The SCANOLOGY product line stretches from metrology-grade laser 3D scanners to consumer-grade color 3D scanners, with applications in areas of aerospace, automotive/rail transport, manufacturing, medical care and rehabilitation, digital arts for TV and film, education and research, cultural heritage protection, 3D printing and VR/AR.

Leaders in 3D Scanning Technology

Artec 3D is a global leader in handheld and portable 3D scanners and has been at the forefront of developing innovative 3D technology since 2007.

Artec 3D is known for manufacturing high-quality, yet easy-to-use portable 3D scanners, smart, user-friendly 3D software that provides the best integration possibilities, whatever the application. Located in Luxemburg, Germany, Artec 3D has a worldwide presence and a large number of global clients for its state-of-the-art 3D technology.

Your end-to-end 3D Inspection software

Metrologic Group creates comprehensive 3D measurement solutions encompassing software, electronic hardware, and services. Their cutting-edge systems address critical industrial needs for dimensional inspection and quality assurance processes.

Established in France in 1980, Metrologic Group has grown into a global leader with 6 international sales offices and a network of 18 certified resellers, serving clients across more than 35 countries worldwide.

Expertise and Solutions for Advanced Applications

3D Systems launched the 3D printing industry in 1986 and has been leading additive manufacturing innovation ever since. Our broad portfolio of hardware, software, and material solutions spans from plastics to metals, and is backed by industry-specific engineering expertise housed in our Applications Innovation Group. We take a consultative, application-focused approach to solving your most difficult design and production challenges. The combination of our solutions, expertise, and innovation helps our users defy conventional manufacturing limitations and maximize the value of additive manufacturing.

Headquartered in Rock Hill, South Carolina, with offices, manufacturing facilities, and Customer Innovation Centers around the globe, 3D Systems has the expertise and resources to advance industries.

Trusted Brand in Scan-to-CAD Software

Polyga, based out of Vancouver, Canada is a trusted brand of 3D imaging solutions used worldwide in different sectors such as medical imaging, computer vision, 3D visualization, manufacturing and building information systems.

With a mission to develop and create 3D scanners and mesh processing software that are simple and powerful for engineers, researchers and professionals that require 3D scan data for visualization and measurement applications.

Trusted Brand in 3D Scanning Spray

AESUB is a global leader in 3D scanning spray technology and 3D scanning accessories, based out of Recklinghausen, Germany. Founded in 2018, the company has grown to have a worldwide presence and a large number of global resellers and clients.

With the vision of providing the perfect solution for supporting 3D scanning tasks, AESUB has made it their mission to constantly develop, improve and supply the best-in-class consumables and accessories for 3D digitizing industry.

Our Customers & Trusted Partners

Certifications

TWIC Access Approved

Fluid Power Specialist