How Industrial Specialty Services (ISS) is Leveraging the Artec Leo to Revolutionize Leak Sealing and Repair

Chris Larsen, P.E. - Vice President of Engineering and Quality Assurance - ISS Leak Services
Aziz Darugar, P.E. - Director of Sales and Engineering - CADTech USA LLC
 March 31, 2025

At Industrial Specialty Services (ISS), precision, safety, and efficiency are the foundation of their work. With over 400 dedicated technicians, 12 ISS locations, and more than 570 satisfied customers, ISS has established themselves as the premier provider of engineered technical solutions in the industry. With a mission to deliver the best solutions, ISS has taken the challenge to redefine its workflow to ensure safety, efficiency, and cost savings for its customers.

Among the most complex challenges ISS faces is leak sealing and repair—critical services that demand accuracy, speed, and custom-engineered solutions. By integrating the Artec Leo into their workflow and undergoing comprehensive training provided by CADTech USA, ISS has redefined the standards for precision scanning, machining, and repair, ensuring that their customers avoid costly shutdowns while maintaining the highest safety standards.

The Challenge: Leak Sealing with Absolute Accuracy

Leaks in industrial systems pose serious operational risks. Whether at a flange connection, elbow, straight run, "T" configuration, or another location, leaks must be addressed immediately with custom solutions tailored to the size, temperature, pressure, and chemical composition of the leaked substance.

Traditional measurement methods, such as hand measurements and conventional calipers, often lack the precision needed to capture the intricate geometry of piping systems. This lack of accuracy can lead to:

• Improperly fitted enclosures
• Extended downtime due to redesigns and adjustments
• Increased safety hazards for technicians
• Higher costs for repairs and lost production time

The Solution: Artec Leo, CADTech USA Training, and ISS’s Precision Machine Shop

To overcome these challenges, ISS implemented the Artec Leo, a state-of-the-art 3D scanner known for its portability, accuracy, and ease of use. To ensure seamless adoption and maximize the scanner’s potential, CADTech USA provided hands-on training to ISS technicians for 3D scanning, and to ISS engineers in processing scan data to perform Scan-to-CAD conversions effectively. By combining this cutting-edge technology with ISS’s in-house precision machine shop, they can now design and manufacture leak repair enclosures with unmatched speed and accuracy.

A Game-Changing Workflow with Artec Leo

Here’s how ISS, with the expertise of CADTech USA, leverages the Artec Leo to enhance their leak sealing and repair process:

1.  Comprehensive Training by CADTech USA

• CADTech USA provided in-depth training to ISS technicians on how to properly use the Artec Leo for capturing precise 3D scans of leak sites.
• ISS engineers received hands-on guidance in processing scan data using Artec Studio to generate accurate CAD models for custom enclosure design.

Training ISS personnel at their Louisiana facility

2.  On-Site 3D Scanning

• The Artec Leo allows ISS field technicians to scan leak sites directly at customer facilities, capturing precise details of pipe geometries, flange connections, and other critical components.
• The scanner eliminates the guesswork by providing a fully detailed 3D model of the affected area in minutes.

Scanned mesh from on-site 3D scanning with the Artec Leo

3.  Post-Processing in Artec Studio

• The scanned data is processed in Artec Studio, where ISS engineers refine the model using advanced alignment, mesh optimization, and measurement tools with the help of training provided by CADTech USA.
• This ensures that the final model is accurate and ready for conversion into CAD files.

Constructs added in Artec Studio to a mesh scanned with the Artec Leo

4.  CAD Modeling and Custom Enclosure Design

• ISS’s engineering team, now equipped with Scan-to-CAD expertise from CADTech USA, uses the processed scan data to design leak sealing enclosures with exact specifications.
• The digital CAD model ensures that the enclosure will fit precisely around the leak, eliminating trial and error in fabrication.

5.  Precision Machining at ISS’s In-House Machine Shop

• Once the CAD model is finalized, it is sent to ISS’s ISO 9001:2015-certified machine shop.
• With over 30 years of expertise, ISS machinists use CNC Mills, Engine Lathes, Vertical Turret Lathes, and Welding Machines to manufacture high-precision enclosures.
• The blend of CNC and traditional machining capabilities ensures that each enclosure is built efficiently and to the highest quality standards.

6.  Rapid Deployment and Installation

• The final enclosures are quickly delivered and installed at the customer’s facility.
• Because the fit is precise, installation is seamless, minimizing downtime and ensuring the customer’s operations remain safe and uninterrupted.

Unmatched Benefits with Artec Leo and CADTech USA Training

Precision and Accuracy:

The Artec Leo provides highly accurate measurements, capturing complex geometries that traditional tools cannot handle. With the expertise gained from training with CADTech USA, ISS technicians and engineers can fully utilize these capabilities.

ISS technicians can scan complex spools with ease with the Artec Leo

Cost Savings:

Leaks can result in millions of dollars in lost revenue due to unplanned shutdowns. By providing fast, customized leak repair solutions, ISS helps customers avoid costly downtime and prevent safety hazards.

Efficiency:

What once required extensive manual measurement and adjustments can now be completed in a fraction of the time, allowing ISS to respond to emergencies faster than ever before.

New Opportunities:

With the Artec Leo and CADTech USA’s training, ISS will expand its capabilities to take on more complex leak sealing projects, including:

• Reverse engineering of obsolete components
• First article inspections to verify part specifications
• Quality control inspections for manufactured enclosures
• 3D documentation of assets for maintenance and record-keeping

ISS and the Future of Leak Sealing

ISS’s adoption of the Artec Leo, supported by CADTech USA’s expert training, is not just about improving efficiency—it’s about setting a new industry standard for precision and safety. By integrating advanced 3D scanning technology with world-class engineering expertise, ISS ensures that they continue to lead the field in engineered leak repair solutions.

If you’re facing a critical leak and need a fast, precise, and reliable solution, contact ISS today. With their advanced 3D scanning and machining capabilities, powered by CADTech USA’s training, ISS can save you time, money, and unnecessary downtime.

Contact us if you have a project that requires 3D scanning complex pipe spools in off-site or remote locations.